Plug Valve

Your Professional Plug Valve Supplier

 

Established in 2008 with a registered capital of RMB 5 million, GNEE Group is a leading international supplier specialising in the manufacture and distribution of high quality valves and fittings for a wide range of industrial applications including water supply, sewage systems, oil and gas, and marine treatment.

Why choose us

Our Products

GNEE Group specializing in the manufacture and distribution of high quality valves and fittings for a wide range of industrial applications including water supply, sewage systems, oil and gas, and marine treatment.

Sales Market

GNEE valves have been exported to more than 160 countries around the world, and every year more than 50 customers visit the GNEE Group and order more than 30,000 pieces of valves.

Our Team

Established in 2008 with a registered capital of RMB 5 million, GNEE Group At present, the company has a total investment of 30 million yuan, a plant area of more than 35,000 square meters and more than 200 employees.

 

 

 

Customer Service

GNEE Group always puts product quality and customer needs first, and strives to provide better services to each of our customers. We follow the latest standards and focus on management, technology and process innovation. With a mature sales service system, GNEE Group insists on providing one-stop service to every customer.

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Design Feature Of Plug Valves

 

We can provide you with single gland type plug valves, double glands type plug valves, 3-way plug valves, jacketed plug valves, full port plug valves. In addition to standard ranges, also available from stock are full bore, lockable, and ATEX compliant actuation, low emission, etc. See below some specifications available:

Design

API599, ASME B16.34

Testing

API 598, API6D, EN12266-1

Face to face dimension

ASME B16.10

Ends connection

ASME B16.5, ASME B1.20.1, ASME B16.25

Pressure temperature rating

ASME B16.34

Marking

MSS SP-25

Non-destructive Examination

VT, PT, RT, UT, MT

Options

Full bore reduced bore

Structure Features

 

Non-lubricated

Threefold stem seal system

Zero leakage

Cavity free design

360° metal lips design

Quick turn feature

Anti-static Design

Fire-safe

Replaceable sleeve

Bi-directional flow

Double gland seals design

Trunnion design

Fugitive emission design

Operation

Handle, Gear, Pneumatic actuators, Hydraulic actuator, Electrical actuator

 

Aspect

Plug Valve

Ball Valve

Structure

Cylindrical or conical plug with a bored passage. Compact design, suitable for low-profile installations.

Spherical ball with a hollow center. Simple structure, often bulkier than plug valves.

Working Mechanism

Regulates flow with a 90-degree rotation of the plug. Seals are created by pressure between the plug and the valve body.

Controls flow with a 90-degree rotation of the ball. Seals formed by the ball’s alignment with seats.

Flow Control

Suitable for basic on/off operations and diverting flow in multiport configurations. Limited throttling capabilities.

Ideal for on/off control and certain throttling applications. Full-bore ball valves allow unrestricted flow.

Sealing Performance

Better sealing due to larger contact surface. Requires higher torque for operation.

Seals less effectively than plug valves but advancements in seat materials improve performance.

Material

Common materials: Cast iron, bronze, stainless steel, and alloy steel for higher temperatures.

Common materials: Stainless steel, carbon steel, PVC, and brass for various applications.

Applications

Used in oil and gas, chemical industries, and water distribution systems where durability and cost-efficiency are priorities.

Widely used in oil and gas, HVAC systems, water treatment, and food processing for versatility.

Cost

Generally less expensive due to simpler construction.

More expensive, especially in high-quality or multiport configurations.

Durability

Larger surface contact results in more wear and susceptibility to corrosion over time.

Longer lifespan due to reduced contact area and lower torque requirements.

Size Range

Available in sizes from 1/4 inch to 36 inches depending on type and application.

Commonly available in sizes from 1/4 inch to 24 inches, with larger sizes for full-port designs.

Pressure Rating

Suitable for low to medium-pressure applications, typically up to 300 psi.

Suitable for low to high-pressure applications, up to 6000 psi in high-performance models.

Customization

Limited customization options. Multiport configurations (2–5 ports) are common but costly.

High customization options, including unidirectional, bidirectional, and top/side entry models.

Maintenance

Easy to maintain due to fewer parts and accessible design. Cleaning is straightforward.

Requires more effort to clean and maintain, as the ball is deep inside the valve body.

 

 
Common Uses for Plug Valves
 
01/

High-Pressure Flow Lines
Since plug valves are able to handle high pressure, they’re often used in high-pressure applications like cementing, high-pressure/temperature materials, coiled tubing, acidizing, etc.

02/

Dirty Upstream Applications
This is where most lubricated plug valves find their home. These valves won’t get clogged, can handle abrasive/corrosive materials, etc.

03/

Flow Control/Isolation
Because of the “plugged” and “open” configuration that’s easily controlled, plug valves offer great flow control and isolation of materials. These valves can easily seal and separate liquids to avoid contamination or mixing, which is also crucial for certain high-pressure applications.

04/

Sewage, Mud, Oil, Coal Slurries, etc
Plug valves don’t get clogged, so they can handle these abrasive types of materials. These valves are also great at control and isolation, as we just went over, which also makes them useful for working on flow lines with these materials.

Codes and Standards for Plug Valve Design
 

The industry codes and standards governing the plug valve design, test and inspection are:

ASME B16.10-Face to Face and End to End Valve Dimensions
API 599 – Metal Plug Valves – Flanged, Threaded, and Welding Ends
API 6D – Specification for Pipeline valves
API 598 – Valve Inspection and Testing
API 6FA – Fire Test for Valves
BS 5353 – Specification for steel plug valves
BS 5188 – Specification for cast iron plug valves
MSS SP 61 – Pressure testing of steel valves
MSS SP 25 – Standard marking system for valves, fittings, flanges & unions
MSS SP 78 – Gray Iron Plug Valves, Flanged and Threaded Ends

Four Way Plug Valve
 

Our Honor

 

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FAQ

Q: Why choose plug valves over ball valves?

A: Plug valves have a better sealing ability than ball valves because they have a larger sealing surface.

Q: Are plug valves better than ball valves?

A: Typically, plug valves have a shorter lifespan than ball valves. This is because plug valves have a higher potential to undergo erosion as more fluids come into contact with the cylinder. On the other hand, ball valves have less contact with fluids, require less torque, and have more moving components.

Q: What is the difference between an eccentric plug valve vs a ball valve?

A: An eccentric plug valve has a plug-shaped, flow-restricting component that rotates in an eccentric direction, and a ball valve regulates the flow of liquids or gasses by using a ball with a bore.

Q: What is the plug valve used for?

A: Usually available in cylindrical or conical shapes, plug valves are quarter-turn manual motion valves used for stopping or starting the flow of fluid. They offer on-off, diverting, as well as basic moderate throttling services.

Q: Why use a plug valve instead of a ball valve?

A: Although both valves need regular maintenance to stay working efficiently, a plug valve is much easier to maintain than a ball valve. The plug can be removed easily for cleaning and repairs. There are also fewer moving parts that would also need attention.

Q: What is the difference between a plug valve and a gate valve?

A: Gate valves use a wedge-shaped disc to control fluid flow, while plug valves use a cylindrical or tapered plug to regulate fluid flow. The second difference is in their flow control capabilities.

Q: Is a plug valve a shut-off valve?

A: These valves are quarter-turn style valves, like butterfly valves, Plug Valves are designed to be a cost-effective solution for pump control, shut-off and throttling operation.

Q: What is the most common application of a plug valve?

A: They are suitable for vacuum as well as high pressure applications even though Plug valves are usually used in low-pressure-low-temperature services. The majority of plug valves are used: for directional flow control, even in moderate vacuum systems.

Q: Can a plug valve be used for throttling?

A: Plug valves utilize conical and cylindrical plugs to stop or throttle flow in a system. The plug has an opening in the center that allows for flow through the valve in the open position when the cavity is parallel to the flow.

Q: What is the alternative to a plug valve?

A: The ball valve actually evolved from the plug valve since they both have a similar 90-degree rotational operation, but that solely depends up on the plug or a ball with a circular through hole or a channel which passes through its axis.

As one of the most professional plug valve manufacturers and suppliers in China, we're featured by quality products and competitive price. Please rest assured to wholesale discount plug valve in stock here and get free sample from our factory. For customized service, contact us now.

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