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2 PC Cast Steel Floating Soft Seated Ball Valve
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2 PC Cast Steel Floating Soft Seated Ball Valve

2 PC Cast Steel Floating Soft Seated Ball Valve

2 PC cast steel floating ball valve is a general-purpose isolation valve for industrial piping where a compact, serviceable quarter-turn shutoff is required. The two-piece body splits at the ball centerline and is joined by bolts, which lets the seats and stem seals be accessed without removing the valve from the line on applicable designs. A cast steel body keeps cost lower than a fully forged body while meeting the strength needed for the rated pressure.

A 2 PC (two-piece) cast steel floating ball valve is a quarter-turn shut-off valve with a split-body cast steel construction and a ball that moves slightly under line pressure to seal against the downstream seat. Its soft seat provides bubble-tight shutoff rated to ISO 5208 Rate A. Submit your specification to confirm size, pressure class, seat material and end connection.

 

Floating Ball Principle

In a floating ball valve the ball is not fixed to a trunnion. Under line pressure the ball shifts slightly and presses against the downstream seat, which energizes the seal - a self-energizing action that gives a tight shutoff. Standard floating designs seal in one direction; bidirectional sealing is provided by adding an upstream seat. This differs from a trunnion-mounted ball valve, where the ball is anchored on shafts and the seats move to the ball.

 

Design Standards

Basic Design API 608/ASME B16.34/ISO 17292/API 6D
Face to Face/End to End ASME B16.10
Flange End ASME B16.5
Buttwelding End ASME B16.25
Pressure-temperature Rating ASME B16.34
Inspection and Test API 598
Firesafe Design API 607/API 6FA

 

Design features

1. Double sealing system of packing, and firesafe design
2. Stem with emergency grease injection
3. Integral anti-blowout design structure of the stem
4. Optional locking device
5. Independent limit structure design
6. Anti-static function
7. Low torque design
8.Solid ball design

 

General Assembly Drawing

2 PC Cast Steel Floating Soft Seated Ball Valve Drawing

 

Material of Construction

Part No. Part Name Carbon Steel Stainless Steel Low Temperature
1 Body Cap ASTM A216 WCB ASTM A351 CF8/CF8M/CF3/CF3M ASTM A352 LCB/LCC
2 Body Nut ASTM A194 2H ASTM A194 8/8M ASTM A194 4
3 Body Stud ASTM A193 B7 ASTM A193 B8/B8M ASTM A320 L7
4 Gasket Graphite Graphite Graphite
5 Seat PTFE/R-PTFE/NYLON/DEVLON/PEEK PTFE/R-PTFE/NYLON/DEVLON/PEEK PTFE/R-PTFE/NYLON/DEVLON/PEEK
6 Ball ASTM A105+ENP ASTM A351 CF8/CF8M/CF3/CF3M ASTM A352 LF2+ENP
7 Anti-static Device Stainless Steel Stainless Steel Stainless Steel
8 Stem ASTM A182 F6a ASTM A182/A276 F304/F316/304L/316L ASTM A182 F316
9 Body ASTM A216 WCB ASTM A351 CF8/CF8M/CF3/CF3M A352 LCB/LCC
10 Thrust Washer PTFE PTFE PTFE
11 Packing Flexible Graphite/PTFE Flexible Graphite/PTFE Flexible Graphite/PTFE
12 Gland Flange ASTM A216 WCB A351 CF8/CF8M ASTM A352 LCB
13 Positioning Screw ASTM A193 B7 ASTM A193 B8/B8M ASTM A320 L7
14 Positioning Piece Carbon Steel ASTM A240 304 ASTM A240 304
15 Retainer Ring Carbon Steel ASTM A240 304 ASTM A240 304
16 Lock Washer Assembly Assembly Assembly
17 Handle Carbon Steel Stainless Steel Stainless Steel

Note: Materials listed in the table are general. When ordering, please contact SNY sales or technical team to confirm the details.

 

Dimension & Weight

product-969-328

CLASS 150 Full Bore

Size   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm lb kg
1/2 15 0.51 13 4.25 108 5.51 140 3.35 85 6.30 160 6 3
3/4 20 0.75 19 4.61 117 5.98 152 3.66 93 6.30 160 8 4
1 25 0.98 25 5.00 127 6.50 165 4.41 112 7.09 180 12 5
1½ 40 1.50 38 6.50 165 7.48 190 4.92 125 9.45 240 18 8
2 50 1.93 49 7.01 178 8.50 216 4.96 126 13.78 350 25 11
3 80 2.91 74 7.99 203 11.14 283 6.46 164 15.75 400 51 23
4 100 3.94 100 9.02 229 12.01 305 7.28 185 17.72 450 87 39
6 150 5.91 150 15.51 394 17.99 457 10.63 270 11.81 300 198 90
8 200 7.91 201 17.99 457 20.51 521 14.17 360 15.75 400 309 140
10 250 9.92 252 20.98 533 22.01 559 16.14 410 15.75 400 507 230

 

CLASS150 Reduced Bore

Size   d   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm in mm lb kg
3/4×1/2 20×15 0.51 13 0.75 19 4.61 117 5.98 152 2.56 65 5.91 150 8 4
1×3/4 25×20 0.75 19 0.98 25 5.00 127 6.50 165 2.76 70 6.30 160 11 5
1½×1 40×25 0.98 25 1.50 38 6.50 165 7.52 191 3.15 80 7.09 180 17 8
2×1½ 50×40 1.50 38 1.93 49 7.01 178 8.50 216 3.62 92 9.45 240 22 10
3×2 80×50 1.93 49 2.91 74 7.99 203 11.14 283 5.59 142 13.78 350 46 21
4×3 100×80 2.91 74 3.94 100 9.02 229 12.01 305 5.98 152 15.75 400 77 35
6×4 150×100 3.94 100 5.91 150 15.51 394 17.99 457 7.09 180 17.72 450 161 73
8×6 200×150 5.91 150 7.91 201 17.99 457 20.51 521 11.42 290 11.81 300 265 120
10×8 250×200 7.91 201 9.92 252 20.98 533 22.01 559 11.46 291 15.75 400 441 200

 

CLASS 300 Full Bore

Size   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm lb kg
1/2 15 0.51 13 5.51 140 5.51 140 3.35 85 6.30 160 7 3
3/4 20 0.75 19 5.98 152 5.98 152 3.66 93 6.30 160 9 4
1 25 0.98 25 6.50 165 6.50 165 4.41 112 7.09 180 15 7
1½ 40 1.50 38 7.48 190 7.48 190 4.92 125 9.45 240 28 13
2 50 1.93 49 8.50 216 8.50 216 4.96 126 15.75 400 42 19
3 80 2.91 74 11.14 283 11.14 283 6.46 164 17.72 450 86 39
4 100 3.94 100 12.01 305 12.01 305 7.28 185 21.65 550 132 60
6 150 5.91 150 15.87 403 17.99 457 10.63 270 11.81 300 287 130
8 200 7.91 201 19.76 502 20.51 521 14.17 360 15.75 400 430 195
10 250 9.92 252 22.36 568 22.01 559 16.14 410 15.75 400 639 290

 

CLASS 300 Reduced Bore

Size   d   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm in mm lb kg
3/4×1/2 20×15 0.51 13 0.75 19 5.98 152 5.98 152 3.35 85 6.30 160 8 4
1×3/4 25×20 0.75 19 0.98 25 6.50 165 6.50 165 3.66 93 6.30 160 13 6
1½×1 40×25 0.98 25 1.50 38 7.48 190 7.52 191 4.41 112 7.09 180 23 11
2×1½ 50×40 1.50 38 1.93 49 8.50 216 8.50 216 4.92 125 15.75 240 35 16
3×2 80×50 1.93 49 2.91 74 11.14 283 11.14 283 4.96 126 15.75 400 77 35
4×3 100×80 2.91 74 3.94 100 12.01 305 12.01 305 6.46 164 17.72 450 117 53
6×4 150×100 3.94 100 5.91 150 15.87 403 17.99 457 7.28 185 21.65 550 220 100
8×6 200×150 5.91 150 7.91 201 19.76 502 20.51 521 10.63 270 11.81 300 375 170
10×8 250×200 7.91 201 9.92 252 22.36 568 22.01 559 14.17 360 15.75 400 551 250

 

CLASS 600 Full Bore

Size   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm lb kg
1/2 15 0.51 13 6.50 165 6.50 165 3.35 85 6.30 160 11 5
3/4 20 0.75 19 7.48 190 7.48 190 3.66 93 7.09 180 18 8
1 25 0.98 25 8.50 216 8.50 216 4.41 112 9.45 240 24 11
1½ 40 1.50 38 9.49 241 9.49 241 4.92 125 13.78 350 31 14
2 50 1.93 49 11.50 292 11.50 292 5.12 130 15.75 400 40 18
3 80 2.91 74 14.02 356 14.02 356 7.01 178 19.69 500 75 34
4 100 3.94 100 17.01 432 17.01 432 7.48 190 12.01 305 165 75

 

CLASS 600 Reduced Bore

Size   d   D   L-RF   L-BW   H   W   Approx Weight  
NPS DN in mm in mm in mm in mm in mm in mm lb kg
3/4×1/2 20×15 0.51 13 0.75 19 7.48 190 7.48 190 3.35 85 6.30 160 9 4
1×3/4 25×20 0.75 19 0.98 25 8.50 216 8.50 216 3.66 93 7.09 180 12 6
1½×1 40×25 0.98 25 1.50 38 9.49 241 9.49 241 4.41 112 9.45 240 23 11
2×1½ 50×40 1.50 38 1.93 49 11.50 292 11.50 292 4.92 125 13.78 350 44 20
3×2 80×50 1.93 49 2.91 74 14.02 356 14.02 356 5.12 130 15.75 400 64 29
4×3 100×80 2.91 74 3.94 100 17.01 432 17.01 432 7.01 178 19.69 500 130 59
6×4 150×100 3.94 100 5.91 150 22.01 559 22.01 559 7.48 190 12.00 305 209 95

 

Soft Seat and Leakage Class

A soft seat uses a resilient insert against the ball surface. Common inserts are PTFE, glass-filled RPTFE, PEEK, Nylon and Devlon. Soft seats achieve bubble-tight shutoff classified as ISO 5208 Rate A when tested per API 598 or ISO 5208. Seat temperature is limited by the insert material, so the seat choice is driven by the service temperature and medium.

Seat material Typical max. temperature Characteristics
PTFE (virgin) ≈ 200 °C Low friction, broad chemical resistance
RPTFE (glass-filled) ≈ 230 °C Better stability, reduced cold flow
PEEK ≈ 260 °C High strength, wear resistant
Nylon ≈ 120 °C Good wear resistance for air/water
Devlon / TFM ≈ 220 °C Improved PTFE properties
Metal seat Higher (per trim) Fire-safe, erosive service; ISO 5208 Rate D

 

Applications

Oil and gas gathering, transmission and distribution lines

Refining and petrochemical process piping

Chemical processing and injection lines

Water treatment and utility systems

HVAC and general industrial services

Power plant auxiliary and instrument lines

Suitability depends on medium, design pressure, temperature, seat material and project specification. The valve is not a universal rating for all media, pressures or temperatures, and sour-service or low-temperature duty must be stated at ordering.

 

Material Certificates and Delivery

Standard delivery documents include a Material Test Certificate (MTC) to EN 10204 3.1, shell and seat test records, and marking per MSS SP-25. Where the purchase order requires it, EN 10204 3.2 with third-party attestation, additional non-destructive examination, and low-temperature or sour-service verification are provided. Each valve carries a heat or serial identification for traceability. Export packaging, end protection and transport documents are arranged to the destination and schedule agreed in the order.

 

Valve factory

valve factory

Provide the following to receive a quotation: nominal size and pressure class, body material, seat material, end connection type, bore type, operation method, quantity, required inspection and documentation, and delivery destination with requested schedule. A drawing or data sheet helps confirm the exact configuration.

Request a Quotation

FAQ

What is a 2 PC cast steel floating ball valve?

A 2 PC cast steel floating ball valve is a quarter-turn shut-off valve with a two-piece, split-body cast steel construction and a ball that moves slightly under line pressure to load the downstream seat. The soft seat provides a bubble-tight seal rated to ISO 5208 Rate A.

 

How does a 2-piece valve differ from a 1-piece and 3-piece ball valve?

A 1-piece valve is a single unibody casting that is typically reduced bore and not field-repairable. A 2-piece valve splits at the ball centerline into two bolted halves, allows in-line access to seats and stem seals, and is offered in full or reduced bore. A 3-piece valve adds a separate end-cap body for the fastest trim replacement but has more joints.

 

What does "floating" mean in a floating ball valve?

In a floating ball valve the ball is not anchored on a shaft. Line pressure pushes the ball against the downstream seat, which energizes the seal. This self-energizing action gives a tight shutoff in one direction as standard; bidirectional sealing is available with a second upstream seat.

 

What is a soft seat, and what leakage class does it provide?

A soft seat uses a resilient insert such as PTFE, RPTFE, PEEK, Nylon or Devlon against the ball. It achieves bubble-tight shutoff classified as ISO 5208 Rate A when tested per API 598 or ISO 5208. Seat temperature is limited by the insert material.

 

Which standards apply to 2 PC cast steel floating ball valves?

Design is covered by API 608, with pressure-temperature ratings referenced to ASME B16.34, and international options under ISO 17292 and BS 5351. Face-to-face follows ASME B16.10, and testing follows API 598, ISO 5208 or EN 12266-1. The applicable edition is defined by the purchase order.

 

What sizes and pressure classes are available?

Typical cast steel floating ball valves cover NPS ½–10 (DN15–250) and Class 150–600 (PN16–PN100), with sizes and ratings confirmed against the ordered model and supply range. Larger sizes or higher classes are evaluated per inquiry.

 

What cast steel body materials are used?

The standard body is ASTM A216 WCB carbon steel. Low-temperature service uses ASTM A352 LCB or LCC, and high-temperature service uses ASTM A217 WC6 or WC9. Stainless options such as A351 CF8 or CF8M are available where the medium requires them.

 

What information is needed to request a quotation?

Provide the nominal size and pressure class, body material, seat material, end connection type, bore type, quantity, required inspection and documentation, and delivery destination with schedule. Drawings or a data sheet help confirm the exact configuration.

 

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