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Ductile Iron Plug Valve
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Ductile Iron Plug Valve

Ductile Iron Plug Valve

Ductile Iron Plug Valve is a kind of valve made of ductile iron, mainly used to cut off or connect the fluid in the pipeline. Compared with ordinary cast iron, ductile iron has higher strength, plasticity and toughness, so the ductile iron plug valve has a significant improvement in performance.

Ductile iron plug valve Description

 

Ductile iron plug valve is a valve with ductile iron (QT450, etc.) as the material of the valve body, through the rotation of the conical or cylindrical plug with through holes to achieve the medium cut-off or diversion of control of the valve, its core features are as follows:
Structural features
High strength valve body
Integral cast ductile iron (QT450) valve body, tensile strength ≥ 420MPa, toughness is 3-5 times higher than ordinary cast iron, can withstand water hammer impact.
Whole wrapping surface sealing
Plug surface is covered with PTFE/rubber bushing, forming a gapless face seal with the valve seat, and the sealing specific pressure is ≥0.5MPa.
Top-mounted maintenance design
No need to disassemble the pipeline, through the top valve cover can replace the sealing bushing or O-ring, maintenance time ≤ 30 minutes.
Low torque transmission
Valve stem and plug integrated design, with self-lubricating bearings, opening and closing torque is 40% lower than ordinary cast iron valves.

 

Ductile iron plug valve specification

 

 

Parametric‌ R‌ange Note‌
Nominal diameter DN15 ~ DN600 Common DN50-DN300
Work pressure PN1.0 ~ PN2.5 Corresponds to Class150
Applicable temperature -30℃ ~ 302℃ Metal Seal Version Limit
Connection Method Flange, Threaded ANSIB16.5
 
Ductile iron plug valve
 
Ductile iron plug valve
Ductile iron plug valve
Ductile iron plug valve

Advantages

Outstanding cost performance
The cost is 50% of carbon steel valves, the strength reaches 90% of carbon steel, special material custom cost advantage is significant.
Strong corrosion resistance
Surface graphite spherical structure to block corrosion penetration, with epoxy resin coating can withstand pH2-12 medium.
Good impact resistance
Elongation ≥ 12%, can absorb the impact energy of pipeline water hammer, to avoid rupture of the valve body.
Flexible customisation
Support multi-channel integrated design (such as four-way distribution valve), adapted to complex process pipelines.

 

Technical limitations

Pressure limitation: Maximum applicable PN2.5MPa (Class150);
Temperature limitation: Temperature resistance ≤150℃ for rubber-lined version, ≤302℃ for metal-sealed version;
Driving requirements: need to be equipped with high torque actuator (25% higher than ball valve).

 

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