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How much pressure can a ball valve handle

Mar 24, 2025 Leave a message

1. Pressure class division
The pressure handling capacity of ball valves is usually matched with the pressure class of piping system, which is mainly divided into the following three categories:

Low pressure (Class 150-300): for pressure ≤ 2.5 MPa scenarios, such as ordinary water treatment, low-pressure gas delivery system.
Medium pressure (Class 600-900): Pressure range 2.5-6.4 MPa, commonly used in petrochemical, chemical and other medium pressure fluid control.
High pressure (Class 1500 and above): Pressure > 6.4 MPa, used in oil and gas long-distance pipelines, high-pressure steam systems, etc.
2. Material and performance correlation
The pressure capacity of a ball valve is directly related to its material:

Carbon steel (such as L245): yield strength ≥ 245 MPa, tensile strength ≥ 415 MPa, for low and medium pressure scenes (≤ 6.4 MPa).
Alloy steel (e.g. X60/X70): yield strength ≥415-485 MPa, can meet the high pressure demand (>10 MPa).
3. Suggestions for selection
Industrial pipelines: Class 150-300 ball valves are preferred for low-pressure scenarios, and Class 600-900 for medium-pressure scenarios.
High-pressure long-distance pipeline: need to match Class 1500 and above, and the use of high-strength alloy steel material.
Summary: The pressure handling range of ball valves covers 0.1-42 MPa (graded by different standards), the specific selection needs to be combined with the system pressure, media characteristics and material strength comprehensive assessment.

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