Wafer Soft Sealed Butterfly Valve Description
Wafer Soft Sealed Butterfly Valve is a critical component in industrial pipeline systems for controlling the on/off and flow of media, primarily used in industries such as petroleum, chemical, water treatment, and power generation. Its core structure consists of a valve body, disc, and sealing assembly, with the disc rotating 0°-90° via an actuating mechanism to achieve pipeline shut-off and flow regulation. In the fully open position, the disc aligns parallel to the fluid flow direction to minimize flow resistance.
Performance Characteristics
Sealing Performance
Zero Leakage: Sealing grade meets GB/T 13927-2008 Class V or ISO 5208 Rate A, suitable for water, air, oil, and other media.
Corrosion Resistance: Seal materials are optional, such as EPDM for acid/alkali resistance, FKM for oil resistance, and PTFE for strong corrosion resistance.
Fluid Resistance
When fully open, the flow resistance coefficient ζ≈0.5-1.0, with minimal pressure drop. It outperforms gate valves and globe valves, reducing pump energy consumption.
Opening/Closing Characteristics
Double-Eccentric Design: The stem deviates from both the disc center and pipeline center, reducing seal friction and lowering operating torque by 30%-50%.
Operating Speed: Manual type ≤5 seconds, electric type ≤15 seconds, enabling rapid response to system demands.
Lifespan & Reliability
Soft seal life: ~1-3 years (depending on operating conditions).
Valve body life: ≥10 years.
Operating cycles: ≥100,000 times.
Wafer Soft Sealed Butterfly Valve Specification
- Nominal diameter:DN50-200(2"-8")
- Nominal pressure: PN6-16,Class150
- Disc material:Stainless steel
- Connection: Flange
- Application fields:Chemical industry
Structural Features
Connection Method
Wafer-style design: Connected between two pipe flanges using double-ended bolts, eliminating the need for additional flange support. This ensures easy installation, particularly in space-constrained scenarios.
Valve Body & Disc
Cylindrical valve body: Features a short axial length with an integrated disc.
Disc design: Typically circular or elliptical, rotating 0°-90° around the stem axis to regulate flow.
Sealing Structure
Soft Sealing
Materials: Nitrile rubber (NBR, -40℃~90℃), fluorocarbon rubber (FKM, -20℃~200℃), or PTFE.
Advantages: Excellent sealing performance with minimal leakage, but limited temperature resistance.
Innovative Design
Combines a flexible T-shaped sealing ring with a multi-layer stainless steel composite structure.
Features a spring-loaded adjusting ring for bidirectional pressure compensation, integrating the benefits of soft and hard sealing for wide-temperature applications.
Eccentric Design
Some models adopt double or triple eccentric constructions to reduce friction between the disc and seat.
Enables "tighter sealing when closed" functionality, significantly extending service life.
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